產品型號 | 200T/300T/400T |
---|---|
規格 | 2.2*3.3*4.2M |
類型 | 平板硫化機,膠帶硫化機,輪胎硫化機,單聯硫化機,橡膠注射成型機,橡膠射出成型機,橡膠熱壓成型機 |
樣式 | 立式,臥式 |
運行方式 | 全自動硫化機,真空硫化機,液壓硫化機 |
全自動立式橡膠射出成型機
Vertical Type Full Automatic Rubber Injection Molding Machine
適用范圍:200T-600T Scope of application :200T-600T
1.力學設計:機座采用特殊力學設計,平面精度佳,制成品外觀美,品質佳。
2.入料系統:特殊二段式入料設計,能使原料得到最佳排氣效果,又不死料之功能。
3.射出量控制:采用高精密度德制電子尺設計,能準確的控制與計算射出量之大小。
4.冷流道技術:配套模具提供水循環模溫控制機,實現冷流道技術,有效防止死料的產生,減少橡膠原料的損耗。
5.模內真空設計:具有進口真空泵浦,可提供模具內抽真空功能,確保產品品質,提升成品良率。
6.安全設計:具有日制高科技紅外線安全電眼,并具有全自動防護設置,可清楚掌握機臺狀況,確保安全。
7.油路設計:采用全比例式油路系統,低噪音并具有自動調整壓力大小比例之功能,精確穩定。
1.Mechanics design:The base adopts special mechanics design and the precision of the horizon is more accurate . The appearance of the machine is more beautiful as well as the high quality.
2.Material supply system:A special design of two-states material supply is employed . It expels bubble out of the raw material in the most effective way and there is no dead material left in the injection system.
3.Injection volume control:A design incorporating a high precision optical ruler made in Germany is employed . The injection volume can be calculated and controlled precisely.
4.Cold runner technology:Supporting mold is employed to provide water cycle to achieve cold runner technology ,it can avoid dead material effectively to save raw material.
5.Vacuum design of mold :Adopting imported vacuum pump to achieve vacuum supply , it can ensure the quality.
6.Security design :A light curtain made in Japan is available . And an automatic warning system is available . It monitors the status of machine in order to provide extra protection to assure the operation safety for operators .
7.Circuit board design :A full-scale oil system is adopted . The noise is low and the pressure is adjusted automatically and proportionally .It is very accurate and stable.
本系列機械特點
● 鎖模油缸先鎖模,再由注膠油缸將膠料勻速壓入模腔,制品飛邊少,幾何尺寸精確,物理機械性能均勻穩定.
● 采用原裝進口高壓油泵和中高壓葉片泵組合,比例壓力流量復合閥控制,油路配置先進合理可靠,噪聲小,能耗低.
● 動模板快速上升,慢速鎖緊,快速下降,提高生產效率,保護模具.
● 采用自動進退模及頂出機構,降低勞動強度,避免模具的人為破壞.
● 液壓油缸應用了具有自主知識產權的“油缸復合密封裝置”,密封可靠,壽命長.
● 油箱采用了“翻蓋板結構開放式油箱”,維修維護省時省力,更加人性化.
● 電氣系統采用全電腦控制,操作方便, 具有點動,半自動兩種工作模式,用戶可選用德國西門子或日本三菱進口PLC控制,5.7寸觸摸屏顯示
● 準備坯料簡單,快捷,生產效率高
機型Type | 200Ton | 300Ton | 400Ton |
注射部分 | |||
注射柱塞直徑(mm) | 75 | 90 | 110 |
折射壓力(Kgf/c㎡) | 1650 | 1900 | 2200 |
理論注射容積(c㎡) | 2000 | 3000 | 4000 |
螺桿直徑(mm) | 40 | 45 | 50 |
螺桿轉速(rpm) | 0-90 | 0-120 | 0-120 |
鎖模部分 | |||
鎖模力(KN) | 2000 | 3000 | 4000 |
開模行程(mm) | 380 | 450 | 550 |
最小模厚(mm) | 170 | 100 | 120 |
熱板間距(mm) | 550 | 550 | 550 |
立柱凈間距(mm) | 690*300 | 820*310 | 940*920 |
熱板尺寸(mm) | 560*560 | 700*700 | 850*850 |
動力部分 | |||
馬達功率(KW) | 11 | 15 | 15 |
電熱功率(KW) | 16 | 24 | 20 |
真空泵功率(KW) | 1 | 1 | 1 |
模溫機功率(KW) | 6 | 6 | 6 |
系統壓力(kgf/c㎡) | 200 | 200 | 200 |
其他 | |||
機器重量(Ton) | 約6 | 約9 | 約11.5 |
機臺尺寸:L*W*H(mm) | 1850*2900*3750 | 2200*3300*4200 | 2600*3600*4500 |